dpf specialist information

Professional DPF Specialist Services

Your vehicle's Diesel Particulate Filter (DPF) plays a critical role in reducing harmful emissions and maintaining optimal engine performance. As trusted DPF specialists, we offer comprehensive solutions to ensure your DPF operates efficiently, prolonging the life of your vehicle and helping you stay compliant with emission standards.

From thorough diagnostics and expert cleaning to repairs and replacements, our skilled team is equipped with the latest tools and knowledge to handle all your DPF needs. Whether you're dealing with a clogged filter, warning lights, or reduced engine performance, we provide reliable, cost-effective services tailored to your specific requirements.

Choose us as your go-to DPF specialists and experience professional care, transparent pricing, and exceptional customer service. Contact us today to keep your vehicle running smoothly and efficiently.

Volkswagon( VAGS)

Failed natural regeneration

Over the years the common problems with Volkswagen DPF's we have seen have been due to failed regeneration. Even after cleaning, a lot of VW cars then "fail" to regenerate as before, we have found that the temperature sensors in these cars suffer from carbon build up and eventually stop sending the correct temperature information, or don't send any information at all. This leads to failed regeneration cycles because the ecu is unaware of the temps and as such cannot control the burn cycle properly. We understand this and know how to identify the sensor that is to blame, meaning we can restore your VW to its former glory without the need to replace the DPF filter. affected models are.

  • vw golfs
  • vw polos
  • Passat
  • Tiguan's
  • Audi A1
  • A4
  • A5
  • A6
  • Skoda Octavia 
  • seat models included in similar versions

Ford

Differential pressure sensor failure.

Fords are great, reliable, and cheap to maintain. This is until the DPF filter fails and blocks up. Luckily we have encountered many of these problems already. The 1.6 in particular suffers from pressure pipe cracking and differential pressure sensor failure. Luckily we know this, and as such can pinpoint the problem before repair. We find that ford price DPF sensors very highly (over 100 pounds) and whilst this is a high price for a sensor, we very rarely find temperature sensor problems on these cars. Either way we are familiar with these issues and we know how to get you back on the road. we have also found that fuel vaporizers massively affect the DPF and from blocking this then stops fuel going into DPF and diluting the soot this is a common cause across several models of the ford range from.

  • Kuga 
  • Transits
  • Mondeos 
  • ranger 

peugeot/ citroens

Peugeots and Citroens dpfs fail and become full from adblue and pat fluids faults, these t brands use a pat fluid system that injects a chemical into the dpf to dilute the dpf soot when this pat fluid runs out or addictive tank becomes faulty this is generally where the dpf issues start to happen causing signs on dash like " risk of particle filter blocking" as soon as this happens get in touch for onboard diagnostic and to overcome the issues before they begin. models affected.

  • 208 
  • 308
  • 3008
  • 5008
  • ds3
  • peugeot partner
  • citroen relay

 mercedes

We come across many mercedes models from 2.0L ,2.2L & 3L models all these are the most familiar that suffer from dpf issues , this is generally down to dpf blockages from either a faulty DPF sensor as this sensor sits right on top of the exhaust very close in fact and in some cases melts the pipe or from heat cycles stops the sensor reading accurately this forces the car into a limp mode state or classed as a power restriction , we have also found a common cause to be boost pipe splits. We can diagnose and fix the issues that are all caused on mercedes models , book in today and get you driving again .

  • 2L diesel 
  • 2.2L diesel 
  • 3L v6 
  • mercedes vito
  • mercedes GLA models

Land Rover DPF Symptoms include

  • The DPF warning symbol has appeared on your car’s dashboard
  • An increase in oil consumption level
  • You’ve noticed an increase in fuel consumption
  • Loss of power (limp mode)
  • The automatic stop-start system isn’t working
  • Poor fuel economy
  • Passive and active regeneration keeps failing
  • Discovery
  • Discovery 3
  • Discovery 4
  • Discovery Sport
  • Freelander
  • Freelander 2
  • Range Rover
  • Range Rover Evoque
  • Range Rover Sport
  • Range rover velar

BMW/ mini

Differential pressure sensor and Glow plug errors

Most of the BMW's we repair tend to have faulty or clogged DPF & DPF sensors or glow plug errors lodged in the ECU. BMW Glow plug errors are the most common cause of blockage and we see this every week without fail.
Luckily we are familiar with how awkward these cars are to regenerate and repair, and as such have become familiar with the caveats of these engines.
Each car has its own demands and test conditions that must be met before a natural regeneration cycles  is possible. We understand these niggles, saving you thousands. Models affected .

  • 3series
  • 2 series
  • 4 series
  • X1 & X5

Mazda

we come across Mazda's not very often but when we do the soot levels and dpf blockage is to the max normally , heavily clogged with engine light showing and dpf light flashing on occasion.

we have found issues with injectors & exhaust temp sensors as well as usual dpf sensor, check out some models below we found the issues with.

  • Mazda 5 
  • Mazda 6
  • Mazda cx5

DPF complexity

Why does my garage want to replace the DPF on my car?

 

Well the simple as is, because its such a complex a piece of equipment that they either

A. Don't have the time to diagnose it and sometimes

B. Don't know how to diagnose it.

For instance take a look at this diagram of a typical DPF system fitted to a VW golf or Audi A3.
We imagine a DPF as a simple box of soot that gets full, its not. As you can see it has a diesel oxidation cat converter at the top with a nox converter in the middle and a h2s cat converter on the back, with 2 pressure sensors at the beginning, 2 oxygen sensors, 2 temperature sensors and a differential pressure sensor.
The DPF almost has as many sensors as the engine its connected to!
For this reason its important that you NEVER try to power wash or jet wash your DPF. If your even thinking about that STOP now and call us! because you could o irrevocable damage to your DPF.  We understand each stage and component of the DPF system and are able to diagnose the true cause of the failure for you with minimal fuss.

 
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Common Warning lights

What do they mean?

Here are the three most common warning lights you may see on your dash when your DPF is faulty. They can appear at any time, come and go, or be there constantly. You may also have a yellow coil visible which sometimes can accompany the flashing DPF light, These are things we are used to seeing, and we deal with them on a daily basis. So don't panic, if you see these lights and your in limp mode call us, we do this day in day out. Why get charged hundreds form your garage for them to guess at the problem and not repair it? Call us first and know you got the job done right the first time.

 

Differential pressure sensor

The Weak Link in DPF systems

The differential sensor performs one of the most crucial jobs of the system, relating pressure differentiation data back to the ecu for analysis.

Without the precious data this unit sends back the DPF will never

regenerate itself.

The problem with this system is that the pipes are connected to the DPF and as such particulate material travels into the sensor eventually breaking it. For this reason it is necessary to replace the sensor when it breaks.

Th problem with this is you don't notice its broken until you have a blocked DPF, by which point just changing the DPF sensor wont fix anything, as once you pass 65 percent soot loading the ecu wont allow a regeneration anyway for risk of fire.

At this point the only way to repair the DPF is with a 2 pronged attack.

We clean the DPF to reduce the soot loading back to minimal levels, then flush the system front to back. Once this is done we run a complete regeneration cycle on the vehicle to satisfy the ecu the DPF is empty. We then reset the DPF values and soot values, and if necessarily we change the DPF sensor (should you ask us to do that)

We stock a wide rang of DPF sensors for most makes and models

 

Here is a brief list of issues that may directly impact the outcomes of DPF regeneration:

  • Glow plugs are turned on during the DPF regeneration process. The damage of one or more glow plugs may prevent regeneration and, therefore, cause the accumulation of soot particles.
  • The thermostat: When the thermostat breaks, the engine cannot reach the optimal temperature needed for the activation of DPF regeneration.
  • The lambda sensor is part of the emissions system. Its damage directly affects the results of regeneration.
  • DPF sensors: The diesel particulate filter consists of various sensors that track its performance. Any damage to DPF sensors may result in incorrect readings and cause DPF performance problems.
  • Short journeys at low speeds, where the diesel engine fails to reach optimal working temperature. The DPF regeneration process is constantly interrupted, not allowing it to burn off soot particles.
  • Driving at low revs: While this may increase fuel efficiency, this practice is one of the major causes of DPF failure. Namely, the engine warms up too slowly, not reaching the temperature needed for DPF regeneration.
  • The use of the wrong engine oil: Cars fitted with DPFs require the use of mid-SAPS and low-SAPS engine oil.
  • EGR valve failure: When it is clogged, it may cause the excessive accumulation of soot.
  • An empty additive tank compromises DPF regeneration and causes premature blocking of its porous walls.
  • Not having your DPF checked. Regular inspection allows you to identify DPF performance issues. A mechanic will tell you whether it has to be cleaned.

 

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